A war footing…

I hear a lot of calls to “put the nation on a war footing” to battle COVID-19. There’s a lot to unpack in a statement like that. Going on a “war footing” has implications beyond what people seem to think it means.

A few nights ago I heard one of the endless number of network talking heads claim that during World War II, Ford Motor Company was making a new 4-engine bomber every 63 minutes. That statement is absolutely true… but only if you’re looking at a range of dates from 1944 or ’45.

The B-24 Liberators built by Ford would darken the skies over Europe and the Pacific by the end of the war… but when America entered the war in 1941, exactly none of those planes had been built. Ford didn’t start building the plant (Willow Run) to build those bombers until about 1940. The plant wasn’t finished until 1942. In ’42 and ’43 production suffered from a combination of issues ranging from supply shortages, product quality, labor/management disputes, and the sheer learning curve of translating automobile production into building aircraft. What worked for building cars didn’t always translate directly into building airplanes.

Because of these challenges, Ford didn’t meet their legendary “bomber an hour” goal until 1944 – three years after America went to war and four years after they began construction on Willow Run, and only a year before the war ended.

All I’m saying is try to bear reality in mind when you hear someone say “just tell a company to ‘start making’ Product X,” whatever the product happens to be. It took Ford two years to get there even when they had the plant and equipment in place. There’s a lead time from demand signal to production. Companies that build respirators likely aren’t sitting on a lot of spare plant capacity “just in case” a once-in-a-century pandemic breaks out. New plant and new producers can be brought online, but it takes time and a massive infusion of capital… and the faster you want it, the more it’s going to cost. There’s no way around it.

If you’re saying you want the US economy to focus on kitting out the supplies and equipment needed to respond to COVID-19 to the exclusion of almost all other consumer goods, we can do that. We’ve done it before… but putting us collectively on a “war footing” has long lasting consequences and second or third order effects that absolutely no one has even started to consider.

2 thoughts on “A war footing…

  1. My mom spent a few years as head of the night fabrication part of the factory that made the f4u corsairs (in her early twenties- all the men were drafted). Yes, early production was painfully slow. Even by the 1970s my folks were concerned that we no longer had the industrial base to manufacture weapons if needed, and emphasized that it took approx two years to get production up to where it needed to be (thanks to the Soviet Union and Great Britain for helping to buy the time needed)

    • I like to think a situation like this would be an eye opener with regard to how much “stuff” we can’t (or no longer) manufacture domestically, but I assume that ten minutes after this is over, we’ll go back to wanting everything at rock bottom prices from the nearest big box store.

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